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JIS G3444 STK 400 SSAW Carbon Steel Structural Tubes

Short Description:

Execution standard: JIS G 3444.
Grade number: STK 400.
Manufacturing processes: SSAW,LSAW,ERW and SMLS.
Outer diameter: 21.7-1016.0mm.
Pipe End Type: Flat ends or machined to beveled ends.
Main applications: Structural uses such as civil engineering or construction.
Surface Coating: zinc-rich coatings, epoxy coatings, paint coatings, etc.

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JIS G 3444 STK 400 Introduction

JIS G 3444: Carbon steel tubes for general structure.

It specifies requirements for carbon steel pipes used in civil engineering and construction, such as steel towers, scaffolding, foundation piles, foundation piles, and anti-slip piles.

STK 400 steel pipe is one of the most common grades, with mechanical properties of a minimum tensile strength of 400 MPa and a minimum yield strength of 235 MPa. Its good structural strength and durability make it suitable for many different applications.

Grade Classification of JIS G 3444

According to the minimum tensile strength of the steel pipe is divided into 5 classes, which are:

STK 290, STK 400, STK 490, STK 500, STK 540.

Size Range

General purpose Outer diameter: 21.7-1016.0mm;

Foundation piles and piles for landslide suppression OD: below 318.5mm.

Manufacturing Process of JIS G 3444

 
Symbol of grade Symbol of the manufacturing process
Pipe manufacturing process Finishing method
STK 290 Seamless: S
Electric resistance welded: E
Butt welded: B
Automatic arc welded: A
Hot-finished: H
Cold-finished: C
As electric resistance welded: G
STK 400
STK 490
STK 500
STK 540

The tubes shall be manufactured by a combination of the tube manufacturing method and the finishing method which are indicated.

Specifically, they can be categorized into the following seven types, so choose the appropriate type according to different needs:

1) Hot-finished seamless steel tube: -S-H

2) Cold-finished seamless steel tube: -S-C

3) As electric resistance welded steel tube: -E-G

4) Hot-finished electric resistance welded steel tube: -E-H

5) Cold-finished electric resistance welded steel tube: -E-C

6) Butt-welded steel tubes: -B

7) Automatic arc welded steel tubes: -A

Automatic arc welded steel tubes include the SAW welding process.

SAW can be subdivided into LSAW (SAWL) and SSAW (HSAW).

Next is the flow chart of SSAW steel pipe production:

SSAW Manufacturing Process

Chemical composition of JIS G 3444 STK 400

Chemical Composition a %
Symbol of grade C (Carbon ) Si (Silicon) Mn (Manganese) P (Phosphorus) S (Sulfur)
max max max max
STK 400 0.25 0.040 0.040
a Alloy elements not included in this table and elements indicated with “—” may be added as necessary.

STK 400 is low-carbon steel with good weldability and workability for structural applications requiring welding. Phosphorus and sulfur are controlled at low levels to help maintain the overall toughness and workability of the material. Although specific values for silicon and manganese are not given, they may be adjusted within permissible limits to optimize the properties of the steel further.

Tensile Properties of JIS G 3444 STK 400

Tensile Strength and Yield Point or Proof Stress

The tensile strength of the weld is applicable to automatic arc welded tubes. It's the SAW welding process.

Symbol of grade Tensile strength Yield point or proof stress Tensile strength in weld
N/mm² (MPA) N/mm² (MPA) N/mm² (MPA)
min min min
STK 400 400 235 400

Elongation of JIS G 3444

The elongation corresponding to the tube manufacturing method is shown in Table 4.

JIS G 3444 SKT 400 Table 4

However, when the tensile test is performed on Test Piece No. 12 or Test Piece No.5 taken from the tube under 8 mm in wall thickness, the elongation shall be in accordance with Table 5.

JIS G 3444 SKT 400 Table 5

Flattening Resistance

 

At room temperature (5 °C to 35 °C), place the specimen between two flat plates and press firmly to flatten them until the distance H ≤ 2/3D between the plates, then check for cracks in the specimen.

Bend Test

 

At room temperature (5 °C to 35 °C), bend the specimen around a cylinder at a minimum bending angle of 90° and a maximum internal radius of not more than 6D and check the specimen for cracks.

Other Tests

 

Hydrostatic tests, non-destructive tests of welds, or other tests shall be agreed in advance on the relevant requirements.

Pipe Weight Table of JIS G 3444

 

 

Dimensional Tolerance of JIS G 3444

 

Outside Diameter Tolerance

jis g 3444 Tolerances on outside diamete

Wall Thickness Tolerance

jis g 3444 Tolerances on wall thickness

Length Tolerance

Length ≥ specified length

Appearances

 

The internal and external surfaces of the steel pipe shall be smooth and free from defects unfavorable to ues.

Tube Marking

 

Each steel pipe shall be labeled with the following information.

a) Symbol of grade.

b) Symbol for manufacturing method. 

c) Dimensions. The outside diameter and wall thickness shall be marked.

d) Manufacturer's name or abbreviation.

When the marking on a tube is difficult because its outside diameter is small or when so requested by the purchaser, the marking may be given on each bundle of tubes by a suitable means.

Types of Surface Coatings

Anti-corrosion coatings such as zinc-rich coatings, epoxy coatings, paint coatings, etc. can be applied to the external or internal surfaces.

paintwork
galvanized

JIS G 3444 STK 400 Applications

 

STK 400 offers a good balance of strength and economy, making it ideal for many engineering and construction projects.

STK 400 steel tubes are commonly used in the construction industry and are particularly suitable for use as structural elements such as columns, beams, or frames in commercial and residential buildings.

It is also suitable for bridges, support structures, and other projects that require medium strength and durability.

It can also be used to construct road guardrails, traffic sign frames, and other public facilities.

In manufacturing, STK 400 can be used to produce frames and support structures for machinery and equipment due to its good load-bearing capacity and workability.

JIS G3444 STK400 Equivalent

 

GB/T 3091: Q235B;

ASTM A500: Grade A, Grade B, and Grade C;

EN 10219: S235;

BS 4360: Grade 43A;

AS/NZS 1163 : C250.

Please note that while these standards are similar in application and performance, there may be minor differences in specific chemical composition and certain mechanical property parameters.
When substituting materials, the specific requirements of the standards should be compared in detail to ensure that the materials selected will meet the specific technical and safety standards of the project.

 Our Advantages

 

Since its establishment in 2014, Botop Steel has become a leading supplier of carbon steel pipe in Northern China, known for excellent service, high-quality products, and comprehensive solutions.

The company offers a variety of carbon steel pipes and related products, including seamless, ERW, LSAW, and SSAW steel pipe, as well as a complete lineup of pipe fittings and flanges.

Its specialty products also include high-grade alloys and austenitic stainless steels, tailored to meet the demands of various pipeline projects.


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