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JIS G3454 Carbon ERW Steel Pipe Pressure Service

Short Description:

Standard: JIS G 3454;
Grade: STPG 370 and STPG 410;
Process: ERW (Electric Resistance Welded) or seamless;
Dimensions: 10.5mm - 660.4mm (6A - 650A) (1/8B - 26B);
Classification: black pipes (pipes not given zinc-coating) or white pipes (pipes given zinc-coating);
Application: Pressure pipes with a maximum temperature of 350 °C;
About us: China JIS G 3454 carbon steel pipe wholesalers and stockists.

Product Detail

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What is JIS G 3454?

JIS G 3454 is the Japanese industrial standard for carbon steel pipes for pressure systems with a maximum operating temperature of 350°C. The standard includes two grades: STPG 370 and STPG 410. It applies to electric resistance welded (ERW) or seamless pipes with a nominal diameter of 10.5 mm to 660.4 mm (i.e. 6A to 650A, or 1/8B to 26B).

Manufacturing Processes and Finishing Methods

JIS G 3454 Steel pipes shall be manufactured using the appropriate combination of steel pipe manufacturing methods and finishing methods in the table below.

Symbol of grade Symbol of the manufacturing process
Pipe manufacturing process Finishing method Classification of zinc-coating
STPG370
STPG410
Seamless: S
Electric resistance welded: E
Hot-finished: H
Cold-finished: C
As electric resistance welded: G
Black pipes: pipes not given zinc-coating
White pipes: pipes given zinc-coating

Specifically, there are five manufacturing methods:

S-H: Hot-finished seamless steel pipe;

S-C: Cold-finished seamless steel pipe;

E-H: Hot-finished electric resistance welded steel pipe;

E-C: Cold-finished electric resistance welded steel pipe;

E-G: Electric resistance welded steel pipe other than hot-finished and cold-finished ones.

Botop Steel is a manufacturer and supplier of high-quality welded carbon steel pipes from China, as well as a stockist of seamless steel pipes. If you have any needs, please feel free to contact us and we will provide you with free professional technical support.

JIS G 3454 Chemical Composition

Symbol of grade C Si  Mn P S
max max max max
STPG 370 0.25% 0.35 % 0.30-0.90% 0.040 % 0.040%
STPG 410 0.30% 0.35 % 0.30-1.00% 0.040 % 0.040%

Allows the addition of other alloying elements.

JIS G 3454 Mechanical Properties

Tensile Strength, Yield Point or Proof Stress, and Elongation

Symbol
of grade
Tensile strength Yield point or
 proof stress
Elongation
min, %
Tensile test piece
No.11 or No.12 No.5 No.4
N/mm² (MPA) N/mm² (MPA) Tensile test direction
min min Parallel to the pipe axis Perpendicular to pipe axis Parallel to the pipe axis Perpendicular to pipe axis
STPT370 370 215 30 25 28 23
STPT410 410 245 25 20 24 19

Flattening Test

When the distance between the two plates reaches the specified distance H, there shall be no defects or cracks on the surface of the steel pipe.  

For seamless steel tubes: H = (1+e)t/(e + t/D);

For ERW steel pipes: H = 1/3 D (for weld) or H = 2/3 D (for the portion without weld);

H: distance between flattening plates (mm);

е: constant individually defined for each grade of pipe, 0.08 for STPG 370, 0.07 for STPG 410;

t: wall thickness of pipe (mm);

D: outside diameter of pipe (mm);

Flattening Test is applicable to steel pipes with a nominal diameter greater than 40A (48.6mm).

Bendability

Bendability applies to pipes with a nominal diameter of 40 A (48.6) or smaller.

The pipe should be bent 90° at a radius of 6 times its outer diameter. The pipe wall must be free of defects or cracks.

Hydrostatic Test or Non-destructive Test

Each steel pipe must undergo a hydrostatic pressure test or a non-destructive test.

Hydrostatic Test

Maintain a certain pressure for at least 5 seconds without leakage.

The pressure value is related to the schedule No. of the steel pipe.

Nominal wall thickness Schedule number: Sch
10 20 30 40 60 80
Minimum hydraulic test pressure, Mpa 2.0 3.5 5.0 6.0 9.0 12

Non-destructive Test

If ultrasonic inspection is used, it should be based on a stricter standard than the UD class signal in JIS G 0582.

If eddy current testing is used, it should be based on a standard that is more stringent than the EY class signal in JIS G 0583.

JIS G3454 Steel Pipe Weight Table and Piep Schedule

Nominal diameter Outside diameter Wall thickness Unit mass Schedule number
(Sch No.)
A B mm mm kg/m
6 1/8 10.5 1.7 0.369 40
6 1/8 10.5 2.2 0.450 60
6 1/8 10.5 2.4 0.479 80
8 1/4 13.8 2.2 0.629 40
8 1/4 13.8 2.4 0.675 60
8 1/4 13.8 3.0 0.799 80
10 3/8 17.3 2.3 0.851 40
10 3/8 17.3 2.8 1.00 60
10 3/8 17.3 3.2 1.11 80
15 1/2 21.7 2.8 1.31 40
15 1/2 21.7 3.2 1.46 60
15 1/2 21.7 3.7 1.64 80
20 3/4 27.2 2.9 1.74 40
20 3/4 27.2 3.4 2.00 60
20 3/4 27.2 3.9 2.24 80
25 1 34.0 3.4 2.57 40
25 1 34.0 3.9 2.89 60
25 1 34.0 4.5 3.27 80
32 1 1/4 42.7 3.6 3.47 40
32 1 1/4 42.7 4.5 4.24 60
32 1 1/4 42.7 4.9 4.57 80
40 1 1/2 48.6 3.7 4.10 40
40 1 1/2 48.6 4.5 4.89 60
40 1 1/2 48.6 5.1 5.47 80
50 2 60.5 3.2 4.52 20
50 2 60.5 3.9 5.44 40
50 2 60.5 4.9 6.72 60
50 2 60.5 5.5 7.46 80
65 2 1/2 76.3 4.5 7.97 20
65 2 1/2 76.3 5.2 9.12 40
65 2 1/2 76.3 6.0 10.4 60
65 2 1/2 76.3 7.0 12.0 80
80 3 89.1 4.5 9.39 20
80 3 89.1 5.5 11.3 40
80 3 89.1 6.6 13.4 60
80 3 89.1 7.6 15.3 80
90 3 1/2 101.6 4.5 10.8 20
90 3 1/2 101.6 5.7 13.5 40
90 3 1/2 101.6 7.0 16.3 60
90 3 1/2 101.6 8.1 18.7 80
100 4 114.3 4.9 13.2 20
100 4 114.3 6.0 16.0 40
100 4 114.3 7.1 18.8 60
100 4 114.3 8.6 22.4 80
125 5 139.8 5.1 16.9 20
125 5 139.8 6.6 12.7 40
125 5 139.8 8.1 26.3 60
125 5 139.8 9.5 30.5 80
150 6 165.2 5.5 21.7 20
150 6 165.2 7.1 27.7 40
150 6 165.2 9.3 35.8 60
150 6 165.2 11.0 41.8 80
200 8 216.3 6.4 33.1 20
200 8 216.3 7.0 36.1 30
200 8 216.3 8.2 42.1 40
200 8 216.3 10.3 52.3 60
200 8 216.3 12.7 63.8 80
250 10 267.4 6.4 41.2 20
250 10 267.4 7.8 49.9 30
250 10 267.4 9.3 59.2 40
250 10 267.4 12.7 79.8 60
250 10 267.4 15.1 93.9 80
300 12 318.5 6.4 49.3 20
300 12 318.5 8.4 64.2 30
300 12 318.5 10.3 78.3 40
300 12 318.5 14.3 107 60
300 12 318.5 17.4 129 80
350 14 355.6 6.4 55.1 10
350 14 355.6 7.9 67.7 20
350 14 355.6 9.5 81.1 30
350 14 355.6 11.1 94.3 40
350 14 355.6 15.1 127 60
350 14 355.6 19.0 158 80
400 16 406.4 6.4 63.1 10
400 16 406.4 7.9 77.6 20
400 16 406.4 9.5 93.0 30
400 16 406.4 12.7 123 40
400 16 406.4 16.7 160 60
400 16 406.4 21.4 203 80
450 18 457.2 6.4 71.1 10
450 18 457.2 7.9 87.5 20
450 18 457.2 11.1 122 30
450 18 457.2 14.3 156 40
450 18 457.2 19.0 205 60
450 18 457.2 23.8 254 80
500 20 508.0 6.4 79.2 10
500 20 508.0 9.5 117 20
500 20 508.0 12.7 155 30
500 20 508.0 15.1 184 40
500 20 508.0 20.6 248 60
500 20 508.0 26.2 311 80
550 22 558.8 6.4 87.2 10
550 22 558.8 9.5 129 20
550 22 558.8 12.7 171 30
550 22 558.8 15.9 213 40
600 24 609.6 6.4 95.2 10
600 24 609.6 9.5 141 20
600 24 609.6 14.3 210 30
650 26 660.4 7.9 127 10
650 26 660.4 12.7 203 20

JIS G 3454 includes schedule 10, schedule 20, schedule 30, schedule 40, schedule 60, and schedule 80.

You can click on the schedule No. you wish to view; we have organized the corresponding PDF versions for your convenience.

Dimensional Tolerance

 

JIS G 3454 The tolerances for outer diameter, wall thickness, eccentricity, and length shall meet the following requirements.

JIS G 3454 Dimensional Tolerance

We Supply

Since its establishment in 2014, Botop Steel has become a leading supplier of carbon steel pipe in Northern China, known for excellent service, high-quality products, and comprehensive solutions.

The company offers a variety of carbon steel pipes and related products, including seamless, ERW, LSAW, and SSAW steel pipe, as well as a complete lineup of pipe fittings and flanges. 

botop steel logo

Its specialty products also include high-grade alloys and austenitic stainless steels, tailored to meet the demands of various pipeline projects.

Please contact us, we will provide you with high-quality, standard steel pipes with professional and efficient service. Botop looks forward to serving you.


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