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ERW Round Tube: Manufacturing Process and Applications

ERW round pipe refers to the round steel pipe produced by resistance welding technology. It is mainly used for transporting vapor-liquid objects such as oil and natural gas.

Range of Sizes of ERW Round Tubes Available

Outer diameter: 20-660 mm

Wall thickness: 2-20 mm

The ERW (Electric Resistance Welding) pipe production process is a highly efficient and relatively low-cost pipe-making method, mainly used for the production of steel pipes with small diameters and uniform wall thicknesses.

Types of ERW Steel Pipe

Round tubes

Multi-purpose, commonly used in industrial and construction applications.

Square tubes

For building structural supports and mechanical frames.

Rectangular tubes

For load-bearing structures and window and door frames.

Oval and flat tubes

For decorative or specific mechanical components.

Customized shapes

Manufactured according to design requirements, such as hexagonal and other shaped tubes.

Raw Materials for ERW Round Tubes

ERW Production Process Flow Diagram

Raw material preparation: steel coils of suitable material, width, and wall thickness are selected, degreased, decontaminated, and descaled.

Forming: Gradually bending into a tube shape by rollers, with the edges appropriately inclined for welding.

Welding: The edges of the steel strip are heated using high-frequency current and pressed together by pressure rollers to form a weld.

Deburring: Remove the protruding parts of the weld seam to ensure the inner and outer surfaces of the tube are smooth.

Heat treatment: Improve the structure of the weld and the mechanical properties of the pipe.

Cooling and sizing: After cooling, the pipe is cut into specified lengths as required.

Inspection: Including non-destructive testing and mechanical property testing to ensure the quality meets the standard.

Surface Treatment and Packaging: Paint, galvanize, 3PE, and FBE treatment to enhance corrosion resistance, and then packaged for transportation.

Characteristics of ERW Round Tube

The weld seam is straight along the length of the pipe, not obvious, smooth and neat appearance.

Fast production speed, high degree of automation.

High cost-effectiveness and high utilization of raw materials.

Small dimensional error, in line with strict specifications.

erw round tube

Applications of ERW Round Tubes

Pipelines for transporting fluids: for water, oil, and gas transportation.

Structural uses: building support columns, bridges, and guardrails.

Energy facilities: power line supports and wind towers.

Heat exchangers and cooling systems: heat transfer piping.

erw round tube applications

ERW Round Pipe Implementation Standards

API 5L: Used in piping systems for the transportation of gas, water, and oil.

ASTM A53: Welded and seamless steel tubes for low-pressure fluids.

ASTM A500: For structural tubes, widely used in building and mechanical structures.

EN 10219: For cold-formed welded hollow structural components.

JIS G3444: Specifies technical requirements for carbon steel pipes for general structural use.

JIS G3452: Applies to carbon steel pipes for general purposes, mainly used for the transportation of low-pressure fluids.

GB/T 3091-2015: Welded steel pipes for low-pressure fluid transportation.

GB/T 13793-2016: Steel pipe welded cold-formed sections, suitable for structural pipes.

AS/NZS 1163: Cold-formed structural steel tubes and profiles for structural purposes.

GOST 10704-91: Technical requirements for electrically welded steel pipes.

GOST 10705-80: Electrically welded steel tubes without heat treatment.

Our Related Products

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Post time: Apr-15-2024

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