API 5L X60 (L415) inyere pombiine simba shoma regoho re60,200 (415 MPa) yekushandisa mumapombi ekufambisa masisitimu muindasitiri yemafuta negesi.
X60inogona kuve isina musono kana akawanda marudzi eakasungwa simbi tubing, kazhinji LSAW (SAWL), SSAW (SAWH), uye ERW.
Nekuda kwesimba rayo rakakura uye kugara kwenguva refu, pombi yeX60 inowanzoshandiswa kune mapaipi akareba-regional kana mabasa ekufambisa kuburikidza nenzvimbo dzakaoma uye dzimwe nzvimbo dzinoda.
Botop Steelinyanzvi inogadzira gobvu-yakakomberedzwa hombe-dhayamita kaviri-mativi akanyura arc LSAW simbi pombi iri kuChina.
·Nzvimbo: Guta reCangzhou, Ruwa rweHebei, China;
·Total Investment: 500 mamiriyoni RMB;
·Nzvimbo yefekitari: 60,000 square metres;
·Gore negore simba rekugadzira: 200,000 matani eJCOE LSAW mapaipi esimbi;
·Equipment: Advanced kugadzirwa uye kuedza michina;
·Specialization: LSAW simbi pombi kugadzirwa;
·Certification: API 5L yakasimbiswa.
Delivery Conditions
Zvichienderana nemamiriro ekutumira uye PSL level, iyo X60 inogona kuiswa sezvizvi:
PSL1: x60 kana L415;
PSL2: X60N, X60Q, X60M kana L415N, L415Q, L415M.
N: Inoratidza normalization yezvinhu.Nekupisa simbi kune imwe tembiricha inoteverwa nekutonhodzwa kwemhepo.Kuvandudza iyo microstructure uye michina zvivakwa zvesimbi uye kuwedzera kuoma kwayo uye kusimba.
Q: Inomirira Kudzima uye Kupisa.Kupisa simbi nekuipisa kusvika kune imwe tembiricha, kuitonhodza nekukurumidza, uyezve kudziisa kune tembiricha yakaderera.Kuti uwane chiyero chezvakananga zvemakanika zvivakwa, senge simba repamusoro uye kuoma.
M: Inoratidza thermo-mechanical kurapwa.Musanganiswa wekupisa kupisa uye machining kukwidziridza iyo microstructure uye zvimiro zvesimbi.Zvinokwanisika kuwedzera simba uye kuoma kwesimbi paunenge uchichengetedza zvakanaka welding properties.
API 5L X60 Manufacturing Process
Inogamuchirwa simbi chubhu yekugadzira maitiro eX60
Kana iwe ukaona izvi zvipfupiso zvakaoma kunzwisisa, tarisa yedu kuunganidzwa kwezvinyorwa pazvakajairika zvipfupiso nokuda simbi pombi.
Zvakanakira zveSAWL (LSAW)
Kana iwe uchida hombe dhayamita gobvu madziro simbi pombi, yekutanga sarudzo ndeyeSAWL (LSAW) pombi yesimbi.LSAW simbi pombi inogona kugadzirwa muhukuru kusvika 1500mm dhayamita uye 80mm mumadziro ukobvu, iyo inonyatsokwanisa kuita zvinodiwa zvemapaipi marefu ezvirongwa zvakakura.
Uye zvakare, panguva yekugadzira, LSAW simbi pombi inotora kaviri-mativi akanyura arc welding (DSAW) process, iyo inovimbisa kunaka kweiyo weld seam.
API 5L X60 Chemical Kuumbwa
PSL1 iri nyore kwazvo pane PSL2 maererano nemakemikari ekuumbwa, mechanical zvivakwa, uye zvimwe zvinodiwa.
Izvi zvinodaroPSL1inomiririra mwero mwero wemhando yepombi simbi pombi, nepoPSL2inogona kuoneka seyakakwidziridzwa vhezheni yePSL1, iyo inopa mamwe epamberi maratidziro uye kuomarara kwemhando yekudzora.
Kemikari Inoumbwa yePSL 1 Pipe ine t ≤ 25.0 mm (0.984 mukati.)
Kemikari Inoumbwa yePSL 2 Pipe ine t ≤ 25.0 mm (0.984 mukati.)
Ye PSL2 simbi pombi zvigadzirwa akaongororwa neKabhoni yemukati ye ≤0.12%, iyo kabhoni yakaenzana CEpcminogona kuverengerwa uchishandisa inotevera formula:
CEpcm= C + Si/30 + Mn/20 + Cu/20 + Ni/60 + Cr/20 + Mo/15 + V/15 + 5B
Ye PSL2 simbi pombi zvigadzirwa akaongororwa neKabhoni yemukati > 0.12%, iyo kabhoni yakaenzana CEllwinogona kuverengerwa uchishandisa formula iri pazasi:
CEllw= C + Mn/6 + (Cr + Mo + V)/5 + (Ni +Cu)/15
Kemikari Inoumbwa ine t > 25.0 mm (0.984 mukati.)
Ichagadziriswa nekutaurirana uye kuchinjwa kuti ive yakakodzera kuumbwa zvichienderana nemakemikari anodiwa pamusoro apa.
API 5L X60 Mechanical Properties
Tensile Properties
Iyo tensile bvunzo chirongwa chakakosha chekuyedza chekuongorora ma mechanic zvimiro zvemachubhu esimbi.Muedzo uyu unobvumira kutsunga kweakakosha ma parameter echinyorwa, kusanganisirabereka simba, tensile simba,uye elongation.
PSL1 X60 Tensile Properties
PSL2 X60 Tensile Zvivakwa
Cherechedza: Zvinodiwa zvakatsanangurwa muMechanical Properties chikamu cheAPI 5L X52, iyo inogona kutariswa nekudzvanya pablue font kana uchifarira.
Zvimwe Zviedzo zveMechanical
Iyi inotevera chirongwa chekuedzainoshanda kune SAW simbi pombi mhando chete.
Weld gwara rekukotama bvunzo;
Cold-formed welded pipe hardness test;
Macro kuongororwa kwe welded seam;
uye chete yePSL2 simbi pombi: CVN kukanganisa bvunzo uye DWT bvunzo.
Zvinhu zvekuyedza uye ma frequency emamwe marudzi epombi anogona kuwanikwa mumatafura 17 uye 18 eiyo API 5L standard.
Hydrostatic Test
Nguva Yekuedza
Ese saizi yemachubhu asina musono uye akaiswa simbi ane D ≤ 457 mm (18 in.):nguva yekuedza ≥ 5s;
Welded simbi pombi D > 457 mm (18 mukati.):nguva yekuedza ≥ 10s.
Kuedza Frequency
Imwe neimwe pombi yesimbiuye hapazove nekudonha kubva kune weld kana pombi muviri panguva yekuedzwa.
Miedzo yekuedza
Iyo hydrostatic test pressure P yeaplain-end simbi pombiinogona kuverengerwa nekushandisa formula.
P = 2St/D
Sndiyo hoop stress.kukosha kwakaenzana neyakatsanangurwa kushoma goho simba resimbi pombi xa percent, muMPa (psi);
tndiko kutsanangurwa kwemadziro ukobvu, kunoratidzwa mumamirimita (inches);
Dndiyo yakataurwa kunze kwedhayamita, inoratidzwa mumamirimita (inches).
Nondestructive Inspection
Zvemachubhu eSAWnzira mbiri,UT(ultrasonic test) kanaRT(radiographic testing), inowanzoshandiswa.
ET(electromagnetic test) haishande kune SAW machubhu.
Welded seams pawelded pombi dzemagiredhi ≥ L210/A uye madhayamita ≥ 60.3 mm (2.375 mukati) achaongororwa zvisina kukuvadza kuti akakora uye kureba kwakazara (100 %) sezvakatsanangurwa.
UT kuongororwa kusingaparadzi
RT kuongororwa kusingakuvadzi
API 5L Pipe Schedule Chati
Kuti zvive nyore kuona uye kushandisa, isu takaronga yakakodzera purogiramu mafaera ePDF.Unogona kudhawunirodha uye kuona magwaro aya kana zvichidikanwa.
Taura Kunze Diameter uye Kukora Kwemadziro
Mitemo yakamisikidzwa yemadhayamita ekunze uye makobvu akatsanangurwa emadziro epombi yesimbi anopihwa mukatiISO 4200uyeASME B36.10M.
Dimensional Tolerances
Iyo API 5L inodiwa yedimensional kushivirira yakatsanangurwa mukatiAPI 5L Giredhi B.Kuti udzivise kudzokorora, unogona kudzvanya pane yebhuruu font kuti uone iwo akakodzera ruzivo.